Revisão Acesso aberto Revisado por pares

Tolerance engineering in bacteria for the production of advanced biofuels and chemicals

2015; Elsevier BV; Volume: 23; Issue: 8 Linguagem: Inglês

10.1016/j.tim.2015.04.008

ISSN

1878-4380

Autores

Aindrila Mukhopadhyay,

Tópico(s)

Biofuel production and bioconversion

Resumo

•Microbial strains can be engineered to produce advanced biofuels and bulk chemicals that are inherently solvent-like in nature.•Solvents represent toxic end products for many host microbes.•Tolerance engineering focuses on developing microbes with improved robustness toward toxic or inhibitory end products.•Strains with improved tolerance can lead to improvement in productivity.•Cellular transporters that can export the toxic product provide an elegant mechanism to achieve greater tolerance and may also increase production. During microbial production of solvent-like compounds, such as advanced biofuels and bulk chemicals, accumulation of the final product can negatively impact the cultivation of the host microbe and limit the production levels. Consequently, improving solvent tolerance is becoming an essential aspect of engineering microbial production strains. Mechanisms ranging from chaperones to transcriptional factors have been used to obtain solvent-tolerant strains. However, alleviating growth inhibition does not invariably result in increased production. Transporters specifically have emerged as a powerful category of proteins that bestow tolerance and often improve production but are difficult targets for cellular expression. Here we review strain engineering, primarily as it pertains to bacterial solvent tolerance, and the benefits and challenges associated with the expression of membrane-localized transporters in improving solvent tolerance and production. During microbial production of solvent-like compounds, such as advanced biofuels and bulk chemicals, accumulation of the final product can negatively impact the cultivation of the host microbe and limit the production levels. Consequently, improving solvent tolerance is becoming an essential aspect of engineering microbial production strains. Mechanisms ranging from chaperones to transcriptional factors have been used to obtain solvent-tolerant strains. However, alleviating growth inhibition does not invariably result in increased production. Transporters specifically have emerged as a powerful category of proteins that bestow tolerance and often improve production but are difficult targets for cellular expression. Here we review strain engineering, primarily as it pertains to bacterial solvent tolerance, and the benefits and challenges associated with the expression of membrane-localized transporters in improving solvent tolerance and production. Metabolic engineering has been applied to various microbial hosts for the production of compounds spanning pharmaceuticals to bulk commodities. In every case, the discovery and optimization of the bioconversion pathway is an essential starting point. However, metabolic engineering for the sustained and reliable production of valuable metabolites is a complex and multifaceted effort [1Alper H. Stephanopoulos G. Engineering for biofuels: exploiting innate microbial capacity or importing biosynthetic potential?.Nat. Rev. Microbiol. 2009; 7: 715-723Crossref PubMed Scopus (184) Google Scholar, 2Ling H. et al.Microbial tolerance engineering toward biochemical production: from lignocellulose to products.Curr. Opin. Biotechnol. 2014; 29: 99-106Crossref PubMed Scopus (3) Google Scholar, 3Nicolaou S.A. et al.A comparative view of metabolite and substrate stress and tolerance in microbial bioprocessing: from biofuels and chemicals, to biocatalysis and bioremediation.Metab. Eng. 2010; 12: 307-331Crossref PubMed Scopus (214) Google Scholar, 4Peabody V. et al.Tools for developing tolerance to toxic chemicals in microbial systems and perspectives on moving the field forward and into the industrial setting.Curr. Opin. Chem. Eng. 2014; 6: 9-17Crossref Google Scholar, 5Mukhopadhyay A. et al.Control of stress tolerance in bacterial host organisms for bioproduction of fuels.in: Liu Z.L. Microbial Stress Tolerance for Biofuels. Springer, 2012: 209-238Crossref Google Scholar]. Host strain engineering that focuses on alternative aspects beyond the primary bioconversion pathway can lead to additional improvements in production levels and strain stability. These improvements are most relevant where productivity needs to be maximized to achieve economic value, as is the case for biofuels and bulk chemicals [6Yim H. et al.Metabolic engineering of Escherichia coli for direct production of 1,4-butanediol.Nat. Chem. Biol. 2011; 7: 445-452Crossref PubMed Scopus (289) Google Scholar, 7Erickson B. et al.Perspective on opportunities in industrial biotechnology in renewable chemicals.Biotechnol. J. 2012; 7: 176-185Crossref PubMed Scopus (61) Google Scholar, 8Ezeji T. et al.Achievements and perspectives to overcome the poor solvent resistance in acetone and butanol-producing microorganisms.Appl. Microbiol. Biotechnol. 2010; 85: 1697-1712Crossref PubMed Scopus (125) Google Scholar]. One common aspect of strain engineering arises from the need to alleviate any cellular burden that limits production. In the case of biofuels and other solvent-like chemicals, product toxicity is one of the main bottlenecks in achieving optimal production. Since overcoming sensitivity to the final product often requires engineering tolerance mechanisms, this specific area of host optimization has recently been termed tolerance engineering [2Ling H. et al.Microbial tolerance engineering toward biochemical production: from lignocellulose to products.Curr. Opin. Biotechnol. 2014; 29: 99-106Crossref PubMed Scopus (3) Google Scholar, 3Nicolaou S.A. et al.A comparative view of metabolite and substrate stress and tolerance in microbial bioprocessing: from biofuels and chemicals, to biocatalysis and bioremediation.Metab. Eng. 2010; 12: 307-331Crossref PubMed Scopus (214) Google Scholar, 4Peabody V. et al.Tools for developing tolerance to toxic chemicals in microbial systems and perspectives on moving the field forward and into the industrial setting.Curr. Opin. Chem. Eng. 2014; 6: 9-17Crossref Google Scholar]. Many compounds of industrial value are solvent-like hydrocarbons and range from polymer and plastic precursors to fuels. In the past decade, production of an impressive array of solvent-like compounds has been demonstrated in microbial hosts (Table 1) [1Alper H. Stephanopoulos G. Engineering for biofuels: exploiting innate microbial capacity or importing biosynthetic potential?.Nat. Rev. Microbiol. 2009; 7: 715-723Crossref PubMed Scopus (184) Google Scholar, 9Cho C. et al.Recent advances in microbial production of fuels and chemicals using tools and strategies of systems metabolic engineering.Biotechnol. Adv. 2014; (Published online November 18, 2014)https://doi.org/10.1016/j.biotechadv.2014.11.006Crossref PubMed Scopus (3) Google Scholar, 10Fortman J.L. et al.Biofuel alternatives to ethanol: pumping the microbial well.Trends Biotechnol. 2008; 26: 375-381Abstract Full Text Full Text PDF PubMed Scopus (199) Google Scholar, 11Lamsen E.N. Atsumi S. Recent progress in synthetic biology for microbial production of C3-C10 alcohols.Front. Microbiol. 2012; 3: 196Crossref PubMed Scopus (14) Google Scholar]. The motivation underlying the development of sustainable and biological routes to manufacture these compounds is a densely and thoroughly reviewed topic [1Alper H. Stephanopoulos G. Engineering for biofuels: exploiting innate microbial capacity or importing biosynthetic potential?.Nat. Rev. Microbiol. 2009; 7: 715-723Crossref PubMed Scopus (184) Google Scholar, 7Erickson B. et al.Perspective on opportunities in industrial biotechnology in renewable chemicals.Biotechnol. J. 2012; 7: 176-185Crossref PubMed Scopus (61) Google Scholar, 10Fortman J.L. et al.Biofuel alternatives to ethanol: pumping the microbial well.Trends Biotechnol. 2008; 26: 375-381Abstract Full Text Full Text PDF PubMed Scopus (199) Google Scholar, 11Lamsen E.N. Atsumi S. Recent progress in synthetic biology for microbial production of C3-C10 alcohols.Front. Microbiol. 2012; 3: 196Crossref PubMed Scopus (14) Google Scholar, 12Papoutsakis E.T. Engineering solventogenic clostridia.Curr. Opin. Biotechnol. 2008; 19: 420-429Crossref PubMed Scopus (180) Google Scholar]. It is worth noting that microbial production of these compounds is distinguished from the production of fine chemicals by the eventual scale at which the process will have to be implemented to be economically viable. Further, many of these compounds negatively impact the growth of microbial production strains. The past decade has seen an abundance of efforts in understanding the cause and mechanism of solvent stress. Moving forward, the field must focus on how to apply these discoveries to alleviate the sensitivity and improve microbial robustness. Here we briefly review the present knowledge around solvent toxicity and notable recent advances in developing solvent-tolerant bacterial strains, and focus on gene targets that have led to improvement in production. In particular, we review the role of transporters in tolerance and strain engineering.Table 1Representative solvent-like fuels and chemicalsCompoundType of useHost strainTypical recent productionaValues listed do not take into account differences such as medium used, glucose levels, aeration, cultivation mode (batch, fed batch, or continuous), scale, and time of measurement., bFor additional production parameters and additional organic acids, diacids, alcohols, and diols, see [9,23]. (g/l)Log PcLog P values (Box 1) obtained from the miLogP site (http://www.molinspiration.com/services/logp.html).ToxicityaValues listed do not take into account differences such as medium used, glucose levels, aeration, cultivation mode (batch, fed batch, or continuous), scale, and time of measurement., dToxicity is reported using very different assays in the literature [15,20,23,65,75,86,101,102]: % values represent v/v levels sufficient to cause decrease in growth by at least half of optimal growth in the given media. (% v/v)C4n-ButanolFuel, solventEscherichia coliClostridium acetobutylicumPseudomonas putida30 11Lamsen E.N. Atsumi S. Recent progress in synthetic biology for microbial production of C3-C10 alcohols.Front. Microbiol. 2012; 3: 196Crossref PubMed Scopus (14) Google Scholar5–19 8Ezeji T. et al.Achievements and perspectives to overcome the poor solvent resistance in acetone and butanol-producing microorganisms.Appl. Microbiol. 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This topic has been explored from the viewpoint of bioremediation of hydrocarbon spills and contamination, biocatalysis using whole microbes in two-phase solvent systems, and the production of solvent-like compounds. Several recent and thoughtful reviews [3Nicolaou S.A. et al.A comparative view of metabolite and substrate stress and tolerance in microbial bioprocessing: from biofuels and chemicals, to biocatalysis and bioremediation.Metab. Eng. 2010; 12: 307-331Crossref PubMed Scopus (214) Google Scholar, 4Peabody V. et al.Tools for developing tolerance to toxic chemicals in microbial systems and perspectives on moving the field forward and into the industrial setting.Curr. Opin. Chem. Eng. 2014; 6: 9-17Crossref Google Scholar, 9Cho C. et al.Recent advances in microbial production of fuels and chemicals using tools and strategies of systems metabolic engineering.Biotechnol. 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Trahan C.A. Biofuel toxicity and mechanisms of biofuel tolerance in three model cyanobacteria.Algal Res. 2014; 5: 121-132Crossref Google Scholar] focus on evaluating solvent tolerance across numerous bacterial hosts (also see Box 1). Although a given solvent will elicit specific stress responses, some generalizable trends are now established. Predominantly hydrophobic compounds (e.g., aromatics, alkanes) intercalate into the membrane and alter membrane fluidity; therefore, responses that counteract this perturbation frequently include inner membrane lipid modifications. Cis-to-trans isomerization in fatty acids is documented to occur within minutes of solvent exposure in Pseudomonas strains [28Heipieper H.J. Fischer J. Bacterial solvent responses and tolerance: cis–trans isomerization.in: Timmis K. Handbook of Hydrocarbon and Lipid Microbiology. 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Microbiol. 2002; 56: 743-768Crossref PubMed Scopus (437) Google Scholar]), metabolite loss [23Huffer S. et al.Role of alcohols in growth, lipid composition, and membrane fluidity of yeasts, bacteria, and archaea.Appl. Environ. Microbiol. 2011; 77: 6400-6408Crossref PubMed Scopus (38) Google Scholar], and general extracytoplasmic stress [24Rutherford B.J. et al.Functional genomic study of exogenous n-butanol stress in Escherichia coli.Appl. Environ. Microbiol. 2010; 76: 1935-1945Crossref PubMed Scopus (106) Google Scholar], comprehensively reviewed by Nicolaou et al. [3Nicolaou S.A. et al.A comparative view of metabolite and substrate stress and tolerance in microbial bioprocessing: from biofuels and chemicals, to biocatalysis and bioremediation.Metab. Eng. 2010; 12: 307-331Crossref PubMed Scopus (214) Google Scholar]. In response to protein misfolding and damage, upregulation in chaperones and degradative complexes (e.g., GroESL, ClpB) are often observed during solvent exposure [2Ling H. et al.Microbial tolerance engineering toward biochemical production: from lignocellulose to products.Curr. Opin. Biotechnol. 2014; 29: 99-106Crossref PubMed Scopus (3) Google Scholar, 3Nicolaou S.A. et al.A comparative view of metabolite and substrate stress and tolerance in microbial bioprocessing: from biofuels and chemicals, to biocatalysis and bioremediation.Metab. Eng. 2010; 12: 307-331Crossref PubMed Scopus (214) Google Scholar, 4Peabody V. et al.Tools for developing tolerance to toxic chemicals in microbial systems and perspectives on moving the field forward and into the industrial setting.Curr. Opin. Chem. Eng. 2014; 6: 9-17Crossref Google Scholar, 19Reyes L.H. et al.Genetic determinants for n-butanol tolerance in evolved Escherichia coli mutants: cross adaptation and antagonistic pleiotropy between n-butanol and other stressors.Appl. Environ. Microbiol. 2013; 79: 5313-5320Crossref PubMed Scopus (6) Google Scholar, 35Papoutsakis E. Alsaker K. Towards a synthetic biology of the stress-response and the tolerance phenotype: systems understanding and engineering of the Clostridium acetobutylicum stress-response and tolerance to toxic metabolites.in: Wittmann C. Lee S.Y. Systems Metabolic Engineering. Springer, 2012: 193-219Crossref Google Scholar]. This is an especially strong component of the stress response for solvents with polar groups (e.g., short-chain alcohols) [18Minty J.J. et al.Evolution combined with genomic study elucidates genetic bases of isobutanol tolerance in Escherichia coli.Microb. Cell Fact. 2011; 10: 18Crossref PubMed Scopus (70) Google Scholar, 19Reyes L.H. et al.Genetic determinants for n-butanol tolerance in evolved Escherichia coli mutants: cross adaptation and antagonistic pleiotropy between n-butanol and other stressors.Appl. Environ. Microbiol. 2013; 79: 5313-5320Crossref PubMed Scopus (6) Google Scholar, 23Huffer S. et al.Role of alcohols in growth, lipid composition, and membrane fluidity of yeasts, bacteria, and archaea.Appl. Environ. Microbiol. 2011; 77: 6400-6408Crossref PubMed Scopus (38) Google Scholar, 35Papoutsakis E. Alsaker K. Towards a synthetic biology of the stress-response and the tolerance phenotype: systems understanding and engineering of the Clostridium acetobutylicum stress-response and tolerance to toxic metabolites.in: Wittmann C. Lee S.Y. Systems Metabolic Engineering. Springer, 2012: 193-219Crossref Google Scholar], which have greater solubility in the media and access into the cell. Several studies also report the generation of reactive oxygen species (ROS) during exposure to short-chain alc

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