Artigo Revisado por pares

Real-time Tool Wear Compensation in Milling EDM

2002; Elsevier BV; Volume: 51; Issue: 1 Linguagem: Inglês

10.1016/s0007-8506(07)61489-9

ISSN

1726-0604

Autores

Philip Bleys, J.-P. Kruth, B. Lauwers, Amédée Zryd, R. Delpretti, C. Tricarico,

Tópico(s)

Advanced machining processes and optimization

Resumo

Accurate machining by milling EDM (i.e. CNC contouring EDM with a rotating cylindrical or tubular electrode) necessitates compensation of the tool electrode wear. Existing anticipated wear compensation is based on off-line tool wear simulation prior to machining. This can be combined with corrections based on periodical measurements of tool length during machining. Anticipated wear compensation involves an important restriction: an exact model of the blank geometry must be available in order to perform the tool wear simulation. This paper presents a new method of wear compensation. On-line estimation of tool wear is used for combining anticipated compensation with real-time compensation. This extends the scope of milling EDM to the machining of blanks of which the exact shape is not known in advance.

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